Unlike LiPo batteries with have a maximum current rating, the lead acid battery only stated the "initial current", which is used for charging. The label stated not to short the battery. Hence, may I know what/how to find out the safe current to draw? How will the battery fail if I draw too much current (explode/lifespan decreased/?)? Thanks
For example: In a 12V 45Ah Sealed Lead Acid Battery, the capacity is 45 Ah. So, the charging current should be no more than 11.25 Amps (to prevent thermal runaway and battery expiration). Importantly, if you have other equipment connected to the battery during chargning, it also needs to be powered, so you need to add that to your calculations.
A battery at 10.5 - 10.8 volts at rest is probably damaged. A lead acid battery should never be below 11.80 volt at rest. ↩ 'bad' battery protection solutions will just start to oscillate as the battery voltage recovers (above the cut-off threshold) when the load is removed.
It's best to immediately charge a lead acid battery after a (partial) discharge to keep them from quickly deteriorating. A battery that is in a discharged state for a long time (many months) will probably never recover or ever be usable again even if it was new and/or hasn't been used much.
Personally, I always make sure that anything connected to a lead acid battery is properly fused. The common rule of thumb is that a lead acid battery should not be discharged below 50% of capacity, or ideally not beyond 70% of capacity. This is because lead acid batteries age / wear out faster if you deep discharge them.
This means that if you (accidentally) short-circuit a lead acid battery, the battery can explode or it can cause a fire. Whatever object caused the short-circuit, will probably be destroyed. Because lead acid batteries can supply such high currents, it's important to assure that you use the right wire thickness / diameter.
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