Liquid-cooled battery energy storage systems provide better protection against thermal runaway than air-cooled systems. “If you have a thermal runaway of a cell, you’ve got this massive heat sink for the energy be sucked away into. The liquid is an extra layer of protection,” Bradshaw says.
Immersed liquid-cooled battery system that provides higher cooling efficiency and simplifies battery manufacturing compared to conventional liquid cooling methods. The system involves enclosing multiple battery cells in a sealed box and immersing them directly in a cooling medium.
In order to design a liquid cooling battery pack system that meets development requirements, a systematic design method is required. It includes below six steps. 1) Design input (determining the flow rate, battery heating power, and module layout in the battery pack, etc.);
The system involves submerging the batteries in a non-conductive liquid, circulating the liquid to extract heat, and using an external heat exchanger to further dissipate it. This provides a closed loop immersion cooling system for the batteries. The liquid submergence and circulation prevents direct air cooling that can be less effective.
The development content and requirements of the battery pack liquid cooling system include: 1) Study the manufacturing process of different liquid cooling plates, and compare the advantages and disadvantages, costs and scope of application;
Liquid-cooled battery packs have been identified as one of the most efficient and cost effective solutions to overcome these issues caused by both low temperatures and high temperatures.
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