The FPC assembly is finished now. Next, the FPC assemblies are placed on a jig. Then the PCBA is thermally laminated with black insulation films and the busbars and becomes the battery cell contact system by lamination or blister tray.
In an EV battery pack, the CCS connects the battery management system (BMS) and the lithium battery cells electrically and electronically. The CCS module's copper busbars connect the lithium battery cells by laser welding to achieve high-voltage connections. On a CCS, there is at least one connector.
On the FPC for the CCS, the NTC thermistors are surface mounted in the hollow areas of the nickel sheet. Here's how the battery CCS monitors the temperature changes of the battery cells: The BMS emits an electric current to the NTC, and the current goes through the NTC and back to the BMS.
In the CCS design, we suggest designing the battery cells' anodes and cathodes to be on one side and so is the other side. This is because the cell connection can be easier. We can also design all the anodes and cathodes on the same side.
In a CCS, there are many NTC (negative temperature coefficient) thermistors whose resistance changes non-linearly according to the temperature changes. They are surface mounted on the PCB or flexible PCB. An NTC is placed near the nickel sheet, which is laser-soldered with a copper busbar connected to the cells.
On the PCBA (printed circuit board assembly), there are surface-mounted NTCs, nickel sheets, and connectors. An NTC thermistor is a resistor whose resistance gets smaller as the temperature increases. It is used as a temperature sensor on the battery cell contact system to detect temperature changes.
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